Custom Printed PolyAir Signs

From $75.00 per 48″ x 96″ sheet

Full-color custom PolyAir signs on 4mm bubble-core polyethylene – featherweight, waterproof boards for events, displays, and presentations.

  • 67 stock sizes from 12″ x 6″ to 96″ x 48″
  • Single or double-sided printing
  • Sheet pricing – from $75 per 48″ x 96″ sheet
  • Indoor & outdoor · 24-hour production
Custom Printed PolyAir Signs
PolyAir 4mm , 0″ x 0″
 Single-SidedDouble-Sided
4mm$75.00 per sheet$90.00 per sheet
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0 signs · 0 sheets / 24 Hours Production
ITEM #1 / SELECT FRONT IMAGE
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Be sure to place important text and images at least .125″ from the edge. Artwork must be at least 150 dpi at print size in RGB color space (300 dpi recommended).

?PMS (Pantone Matching System) colors are standardized ink colors used in professional printing - they guarantee your brand color prints exactly right, on every order. Click “color matching” to enter your PMS code(s). Note: color matching can add 24-48 hours to production.
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SIZE24″ x 18″
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PRINT SIDESSINGLE
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CONTOUR CUTNO
Sheet pricing: full 48″ x 96″ sheet · custom sizes: minimum 144 sq in charged · adds 24 hrs production · requires a cut file · each cut piece needs a minimum cut area of 36 sq in. Design yours free in CutFile Studio.
MULTIPLE IMAGES ON ONE SHEET

Your signs are printed on big 48″ x 96″ sheets, and you pay per sheet - not per design. Every sign of your chosen size gets a slot on the sheet (the preview shows exactly how many fit).

Want different designs? Click + ADD ANOTHER IMAGE and upload as many as you like (up to 10). Each design gets its own quantity and its own fit/center setting - mix 6 of one design with 4 of another on the same sheet for the same price as 10 of one.

Empty slots on the sheet are printing capacity you’ve already paid for, so if the preview shows unused space, add another design or bump a quantity - it costs nothing extra until you start a new sheet.

Ordering double-sided? Each design has its own back options: copy its front, or upload a separate back image.

UPSCALE TO 150 DPI

Upscaling resamples your image so it meets the 150 DPI print requirement and enlarges smoothly - but it cannot add detail that isn’t in your original file. Fine text and small graphics may still look soft when printed.

For the sharpest possible print, upload a higher-resolution original or a vector file (PDF, AI, EPS, SVG) if you have one.

COLOR MATCHING

⚠ Please note that color matching may delay your order by 24-48 hours.

PMS (Pantone Matching System) colors are standardized ink colors used in professional printing - they ensure your brand colors print exactly right. Enter the required PMS code(s) below (e.g., PMS 2935 C):

WARNING

Please review the following warning(s):

FREE ARTWORK HELP

Don’t fight the file. Send us whatever you have - a phone photo, a low-res logo, even just a description - and our team will clean it up or recreate it free of charge.

You’ll get back a print-ready proof of your sign and a quote, typically within one business day. No obligation.

Description

Custom PolyAir Signs – Light as Air, Tough as Plastic

Order custom printed polyair signs in full color, priced instantly in the builder above. PolyAir is a 4mm polyethylene board with a rigid bubble core and a smooth satin finish. It weighs next to nothing, shrugs off water and weather, and gives events and displays a clean, professional look at the lowest sheet price in our rigid lineup.

Custom Printed PolyAir Signs

Perfect For

  • Weddings & events – welcome signs, seating charts, and photo boards
  • Retail & business displays – lightweight signage that hangs anywhere
  • Presentations – boards that carry easily and stand clean
  • Educational & office use – classroom, campus, and workplace signage
  • Trade shows – featherweight graphics that pack flat
  • Directional signage – quick, readable wayfinding for events

Why Choose PolyAir?

The bubble core is the trick: it makes the board rigid enough to display while keeping it astonishingly light – lighter than foamcore, but waterproof like coroplast. The satin surface prints with a soft, premium sheen, and the boards handle being moved, packed, and reused event after event without denting like foam does.

One Board, Indoor or Out

Our custom printed polyair signs are produced on 4mm stock that performs in both indoor and outdoor settings – rain on the event lawn or a week in the conference hall, same sign. It’s the easy pick when you want foamcore convenience with weatherproof confidence.

Options

  • 67 stock sizes – from 12″ x 6″ up to a full 96″ x 48″ sheet
  • Single or double-sided printing – copy your front image to the back or upload a separate back design
  • PMS color matching – exact brand colors on request
  • 150 DPI artwork check – built into the builder with a one-click upscaler

Sheet Pricing – Order More, Pay Less Per Sign

Every order of custom printed polyair signs is produced on 48″ x 96″ master sheets, and you pay per sheet – not per sign. A sheet holds ten 24″ x 18″ signs, so one sign or ten costs the same.

Sheets are just $75 single-sided and $90 double-sided – one of the most affordable rigid sheets we offer. The builder shows exactly how many signs fit on each sheet as you shop.

Specifications

Material Polyethylene with rigid bubble core, satin finish
Thickness 4mm
Printing Full-color direct UV, single or double-sided
Sizes 67 stock sizes, 12″ x 6″ to 96″ x 48″
Use Indoor & outdoor
Production 24 hours

Frequently Asked Questions

PolyAir vs. foamcore – which should I pick?
PolyAir is waterproof and more dent-resistant; foamcore has a flatter matte face for photo work. For events that might see weather, PolyAir wins.

Can it be used outside?
Yes – the polyethylene board is waterproof and handles outdoor conditions, unlike paper-faced foam board.

What artwork should I upload?
High-resolution PNG, JPG, PDF, or vector files at 150 DPI or better – see how to prepare your logo file.

Design Your Custom PolyAir Sign in Minutes

Use the builder above to create your own custom printed polyair signs: upload your artwork, pick a size, choose single or double-sided, and watch the price update in real time.

The builder checks your artwork resolution automatically and can upscale it to print spec with one click. Most orders of custom printed polyair signs enter production within 24 hours, and every order is inspected before it ships to your door.

Not sure this is the right material for your project? Compare all of our rigid sign materials, or reach out to sales@getquicksigns.com and we’ll point you to the best fit for your budget, environment, and timeline.

Additional information

Material

PolyAir lightweight board – 4mm

Size

Any size up to 48" × 96" – priced per sheet, gang multiple signs on one sheet

Print Sides

Single or double-sided

Corner Style

Square, or contour cut to shape (+24 hrs)

Production Time

1–2 business days

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