Custom Printed Polystyrene Signs

From $96.25 per 48″ x 96″ sheet

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Full-color custom polystyrene signs on smooth 0.03″ stock – the go-to for sign inserts, rigid posters, POP displays, and menu boards.

  • 67 stock sizes from 12″ x 6″ to 96″ x 48″
  • Single or double-sided printing + optional gloss
  • Sheet pricing – from $96.25 per 48″ x 96″ sheet
  • 1–3 business day production after artwork approval

Custom Printed Polystyrene Signs
Polystyrene 0.03" , 0″ x 0″
 Single-SidedDouble-Sided
0.03"$96.25 per sheet$113.75 per sheet
Choose options for pricing
0 signs · 0 sheets / 1-3 Business Days Production

Estimated after artwork approval. Shipping time is additional; bulk orders and special finishing can take longer.

ITEM #1 / SELECT FRONT IMAGE
width: 0″   height: 0″   qty:

Be sure to place important text and images at least .125″ from the edge. Artwork must be at least 150 dpi at print size in RGB color space (300 dpi recommended).

?PMS (Pantone Matching System) colors are standardized ink colors used in professional printing - they guarantee your brand color prints exactly right, on every order. Click “color matching” to enter your PMS code(s). Note: color matching can add 24-48 hours to production.
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SIZE24″ x 18″
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PRINT SIDESSINGLE
GROMMETSNO
GLOSSNO
CONTOUR CUTNO
Sheet pricing: full 48″ x 96″ sheet · custom sizes: minimum 144 sq in charged · adds 24 hrs production · requires a cut file · each cut piece needs a minimum cut area of 36 sq in. Design yours free in CutFile Studio.
MULTIPLE IMAGES ON ONE SHEET

Your signs are printed on big 48″ x 96″ sheets, and you pay per sheet - not per design. Every sign of your chosen size gets a slot on the sheet (the preview shows exactly how many fit).

Want different designs? Click + ADD ANOTHER IMAGE and upload as many as you like (up to 10). Each design gets its own quantity and its own fit/center setting - mix 6 of one design with 4 of another on the same sheet for the same price as 10 of one.

Empty slots on the sheet are printing capacity you’ve already paid for, so if the preview shows unused space, add another design or bump a quantity - it costs nothing extra until you start a new sheet.

Ordering double-sided? Each design has its own back options: copy its front, or upload a separate back image.

UPSCALE TO 150 DPI
⚠

Upscaling resamples your image so it meets the 150 DPI print requirement and enlarges smoothly - but it cannot add detail that isn’t in your original file. Fine text and small graphics may still look soft when printed.

For the sharpest possible print, upload a higher-resolution original or a vector file (PDF, AI, EPS, SVG) if you have one.

CONTOUR CUT SIGNS

Want your sign cut to a custom shape - around a logo, mascot, product photo, or lettering? We offer contour cutting on this material by custom quote.

Because contour cutting requires a production-ready cut file, our team prepares the layout for you. Email us your artwork (a PNG with a transparent background works great, vector files are even better), the size you want, and the quantity - we’ll reply with a quote and a proof, typically within one business day.

Note: contour-cut orders take a little longer than standard signs and are produced on full 48″ x 96″ sheets.

COLOR MATCHING

⚠ Please note that color matching may delay your order by 24-48 hours.

PMS (Pantone Matching System) colors are standardized ink colors used in professional printing - they ensure your brand colors print exactly right. Enter the required PMS code(s) below (e.g., PMS 2935 C):

WARNING

Please review the following warning(s):

ARTWORK HELP AVAILABLE

Artwork help available. Send your artwork or describe what you need, and our team will review your request.

We will get back to you about your artwork and sign project, typically within one business day.

Description

Custom Polystyrene Signs – Light, Flexible, Budget-Friendly

Order custom printed polystyrene signs in full color, priced instantly in the builder above. Polystyrene is a 0.03″ lightweight, slightly flexible plastic with a smooth finish that produces clean, vibrant prints. It’s the go-to insert material for sign frames and one of the most economical rigid-style prints you can buy.

Custom Printed Polystyrene Signs

Perfect For

  • Sign inserts – sized to slide into frames, A-frames, and holders
  • Rigid posters – poster impact without the curl of paper
  • POP displays – point-of-purchase signage that looks retail-clean
  • Menu & informational boards – smooth surface for fine text
  • Trade shows – light enough to pack, rigid enough to display
  • Business promotion – sales and event signage on a budget

Why Choose Polystyrene?

Polystyrene hits the sweet spot between poster paper and rigid board: it lies flat, resists tearing and moisture, and weighs almost nothing, so it ships cheap and installs anywhere. The smooth face takes photo-quality printing, and the optional gloss coat makes colors pop even harder. When you need volume signage without volume cost, this is the material.

One Thickness, Endless Uses

Our custom printed polystyrene signs are produced on 0.03″ (30 mil) stock – flexible enough to slide into channel frames and sign holders, sturdy enough to stand up in displays. It handles indoor use for years and works outdoors for short-term campaigns.

Options

  • 67 stock sizes – from 12″ x 6″ up to a full 96″ x 48″ sheet
  • Single or double-sided printing – copy your front image to the back or upload a separate back design
  • Gloss finish – available in the builder at no additional charge
  • PMS color matching – exact brand colors on request

Sheet Pricing – Order More, Pay Less Per Sign

Every order of custom printed polystyrene signs is produced on 48″ x 96″ master sheets, and you pay per sheet – not per sign. A sheet holds ten 24″ x 18″ signs, so one sign or ten costs the same.

Sheets are $96.25 single-sided and $113.75 double-sided, with gloss available at no additional charge. The builder shows exactly how many signs fit on each sheet as you shop.

Specifications

Material Polystyrene, smooth finish
Thickness 0.03″ (30 mil)
Printing Full-color direct UV, single or double-sided
Finish Matte standard; optional gloss
Sizes 67 stock sizes, 12″ x 6″ to 96″ x 48″
Use Indoor & outdoor (short-term)
Production Typically 1–3 business days after artwork approval, plus shipping

Frequently Asked Questions

Is polystyrene rigid or flexible?
It’s semi-rigid: it stands flat in a frame or display but flexes without cracking, which makes it perfect for inserts. For fully rigid panels, see our PVC signs.

Will it survive outdoors?
It handles weather for short-term outdoor campaigns; for long-term outdoor signs choose aluminum or coro.

What artwork should I upload?
High-resolution PNG, JPG, PDF, or vector files at 150 DPI or better – see how to prepare your logo file.

Design Your Custom Polystyrene Sign in Minutes

Use the builder above to create your own custom printed polystyrene signs: upload your artwork, pick a size, choose single or double-sided, add gloss if you want shine, and watch the price update in real time.

The builder checks your artwork resolution automatically and can upscale it to print spec with one click. Most orders of custom printed polystyrene signs typically require 1–3 business days of production after artwork approval, and every order is inspected before it ships to your door.

Not sure this is the right material for your project? Compare all of our rigid sign materials, or reach out to sales@getquicksigns.com and we’ll point you to the best fit for your budget, environment, and timeline.

Additional information

Material

Polystyrene, 0.030"

Size

Any size up to 48" × 96" – priced per sheet, gang multiple signs on one sheet

Print Sides

Single or double-sided

Options

Gloss laminate, contour cut to shape (+24 hrs)

Production Time

Typically 1–3 business days after artwork approval. Shipping additional; bulk orders and special finishing may take longer.

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