Custom Printed PolyAir Signs
From $75.00 per 48″ x 96″ sheet
Full-color custom PolyAir signs on 4mm bubble-core polyethylene – featherweight, waterproof boards for events, displays, and presentations.
- 67 stock sizes from 12″ x 6″ to 96″ x 48″
- Single or double-sided printing
- Sheet pricing – from $75 per 48″ x 96″ sheet
- Indoor & outdoor · 24-hour production
Description
Custom PolyAir Signs – Light as Air, Tough as Plastic
Order custom printed polyair signs in full color, priced instantly in the builder above. PolyAir is a 4mm polyethylene board with a rigid bubble core and a smooth satin finish. It weighs next to nothing, shrugs off water and weather, and gives events and displays a clean, professional look at the lowest sheet price in our rigid lineup.

Perfect For
- Weddings & events – welcome signs, seating charts, and photo boards
- Retail & business displays – lightweight signage that hangs anywhere
- Presentations – boards that carry easily and stand clean
- Educational & office use – classroom, campus, and workplace signage
- Trade shows – featherweight graphics that pack flat
- Directional signage – quick, readable wayfinding for events
Why Choose PolyAir?
The bubble core is the trick: it makes the board rigid enough to display while keeping it astonishingly light – lighter than foamcore, but waterproof like coroplast. The satin surface prints with a soft, premium sheen, and the boards handle being moved, packed, and reused event after event without denting like foam does.
One Board, Indoor or Out
Our custom printed polyair signs are produced on 4mm stock that performs in both indoor and outdoor settings – rain on the event lawn or a week in the conference hall, same sign. It’s the easy pick when you want foamcore convenience with weatherproof confidence.
Options
- 67 stock sizes – from 12″ x 6″ up to a full 96″ x 48″ sheet
- Single or double-sided printing – copy your front image to the back or upload a separate back design
- PMS color matching – exact brand colors on request
- 150 DPI artwork check – built into the builder with a one-click upscaler
Sheet Pricing – Order More, Pay Less Per Sign
Every order of custom printed polyair signs is produced on 48″ x 96″ master sheets, and you pay per sheet – not per sign. A sheet holds ten 24″ x 18″ signs, so one sign or ten costs the same.
Sheets are just $75 single-sided and $90 double-sided – one of the most affordable rigid sheets we offer. The builder shows exactly how many signs fit on each sheet as you shop.
Specifications
| Material | Polyethylene with rigid bubble core, satin finish |
| Thickness | 4mm |
| Printing | Full-color direct UV, single or double-sided |
| Sizes | 67 stock sizes, 12″ x 6″ to 96″ x 48″ |
| Use | Indoor & outdoor |
| Production | 24 hours |
Frequently Asked Questions
PolyAir vs. foamcore – which should I pick?
PolyAir is waterproof and more dent-resistant; foamcore has a flatter matte face for photo work. For events that might see weather, PolyAir wins.
Can it be used outside?
Yes – the polyethylene board is waterproof and handles outdoor conditions, unlike paper-faced foam board.
What artwork should I upload?
High-resolution PNG, JPG, PDF, or vector files at 150 DPI or better – see how to prepare your logo file.
Design Your Custom PolyAir Sign in Minutes
Use the builder above to create your own custom printed polyair signs: upload your artwork, pick a size, choose single or double-sided, and watch the price update in real time.
The builder checks your artwork resolution automatically and can upscale it to print spec with one click. Most orders of custom printed polyair signs enter production within 24 hours, and every order is inspected before it ships to your door.
Not sure this is the right material for your project? Compare all of our rigid sign materials, or reach out to sales@getquicksigns.com and we’ll point you to the best fit for your budget, environment, and timeline.
Helpful Guides
Additional information
| Material | PolyAir lightweight board – 4mm |
|---|---|
| Size | Any size up to 48" × 96" – priced per sheet, gang multiple signs on one sheet |
| Print Sides | Single or double-sided |
| Corner Style | Square, or contour cut to shape (+24 hrs) |
| Production Time | 1–2 business days |












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